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CUSTOM BATTERY ENGINEERING

Modify a standard pack.
Or build around the equipment.

For applications outside the four standard series, MANLY Energy reviews the complete electrical and mechanical requirement before confirming a battery configuration.

START A CUSTOM REVIEW

CUSTOM PROJECT EXAMPLE

Custom packs start with the equipment envelope.

A representative custom battery platform developed around equipment dimensions, load profile and system interfaces. Final voltage, capacity, enclosure, BMS, communication and connector layout are confirmed for the actual application.

MANLY custom LiFePO4 battery platform for application-specific equipment

COMMON CUSTOM APPLICATIONS

Industry-specific starting points.

Different equipment creates different electrical, mechanical and integration requirements. Select an application below for a more specific starting point, or send the equipment requirements directly for engineering review.

01

Robotics, AGV & AMR

AGV, AMR, warehouse, inspection, agricultural and other mobile robotic platforms.

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02

Solar & Remote Equipment

Solar lighting, roadside, monitoring and remote equipment integration.

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03

Cleaning & Industrial Equipment

Shift runtime, current capability, connectors and charging integration.

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04

Industrial Vehicles & Mobile Machinery

Controller-current, regeneration, charger and mechanical review.

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05

UPS & Telecom Backup

Autonomy, voltage windows, parallel expansion and monitoring.

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06

Specialized Equipment

Custom voltage, enclosure, BMS, harness and environmental protection.

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CUSTOM DEVELOPMENT

Start with the equipment, not a battery model.

From requirements to a validated configuration. Final sample and production scope are confirmed before repeat B2B production.

01

Equipment Requirements

Voltage window, runtime, load profile, available space, weight and conditions.

02

Electrical Architecture

Cell configuration, capacity, current, BMS and charging requirements.

03

Mechanical & Interface Design

Enclosure, mounting, connectors, cable harness, display and communication.

04

Sample & Validation

Confirm the final configuration against operation before repeat production.

WHAT CAN CHANGE

Mechanical, electrical and system integration.

Start from an existing platform when possible, or move to a project-specific design when the equipment needs a different electrical architecture or mechanical format.

Mechanical

  • Dimensions
  • Housing
  • Mounting
  • Orientation
  • Terminals
  • Connectors
  • Cable harness
  • Display
  • Ingress protection

Electrical

  • Voltage
  • Capacity
  • Continuous current
  • Peak current
  • Regenerative current
  • BMS configuration
  • Charging parameters

System Integration

  • CAN
  • RS485
  • Controller
  • Charger
  • Charging dock
  • Simultaneous charge / discharge
  • SOC communication
  • Operating conditions

DELIVERED CUSTOM PROJECTS

Battery systems developed around real equipment.

One confirmed project reference is shown below. Additional application cases will be added only when the project information is verified.

Singapore Robotics & AGV 51.2V 150Ah low-profile robot battery
51.2V 150Ah · Low-profile robot battery
Singapore Robotics & AGV 51.2V 200Ah heavy-duty AGV battery
51.2V 200Ah · Heavy-duty AGV battery

SINGAPORE ROBOTICS & AGV

View the complete project

See how two application-specific battery systems were developed for a robot and heavy-duty AGV.

VIEW PROJECT

WHAT WE NEED FROM YOUR PROJECT

Send the equipment requirements.

Start with the equipment, not a battery model. The first review only needs the main electrical, mechanical and operating inputs.

  1. 01Application / equipment
  2. 02Required voltage
  3. 03Capacity or required runtime
  4. 04Continuous current
  5. 05Peak current and duration
  6. 06Regenerative current if applicable
  7. 07Maximum battery dimensions
  8. 08Maximum weight if applicable
  9. 09Charger information
  10. 10Controller / motor information
  11. 11CAN / RS485 requirement
  12. 12Connector / cable requirement
  13. 13Operating temperature
  14. 14IP requirement
  15. 15Estimated project quantity
SEND PROJECT REQUIREMENTS

CUSTOM BATTERY FAQ

Questions before custom development.

Define what must change, what data engineering needs and how validation moves toward production.

View all frequently asked questions

Yes. Where an existing platform is suitable, voltage, capacity, BMS settings, connectors, enclosure details and interfaces can be reviewed against the equipment requirements.

CUSTOM PROJECT

Start a custom battery review.

START A CUSTOM REVIEW
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